Explosion Proof Led Fixtures

1.Powder Options:30w,80w,100w,180w
2.High Efficacy low decay 700MA LED chip
3.High heat transmit die cast housing ADC12 aluminum, patent design, IP68
4.Shock and vibration resistant tempered glass, super clear 95% light transmit rate
5.Anti-glare.Scientific optical reflector design, making the light more focus,even, comfortable for
eyes
6.Original Bridgelux LED source,high luminous efficacy and long lifespan
7.MEANWELL HLG series driver, the highest level of MEANWELL driver
8.Surface treatment-Powder painted, salt resistant and chemical resistant, also hard for dust to
accumulate on the surface
9.2.0mm aluminum PCB with heat index 2.5, keep LED working under cool temperature
10.Working temperature: -30ºC to 50ºC.
11.Certification: ATEX, UL, CUL, DLC, PSE, SAA&C-TICK, CQC, CE, ROHS, IP68

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Product Description

Explosion Proof LED Fixtures - Certified for Hazardous Zone 1 & Zone 2 Areas

For standard illumination for establishments in explosive atmospheres, the highest level of safety regulations must be met, without exception. Explosion proof LED fixtures for oil & gas, chemical, mining and grain processing industries. ATEX, UL844 and IECEx approved Xi'an Razorlux. Constructed with ADC12 aluminium housings and IP68-rated seals that control internal explosions, these fixtures achieve 140lm/W efficiency and 50,000+ hour lifespans in temperatures from -30°C to 50°C.

Explosion Proof Led Fixtures

Explosion Proof LED Fixtures Specifications

Feature	Specification
Powder Options	30w,80w,100w,180w
LED Chip	High Efficacy, Low Decay 700MA
Housing	Die-cast ADC12 aluminum, patented design
Lens	Shock-resistant tempered glass, 95% light transmission
LED Source	Original Bridgelux, high luminous efficacy
Driver	MEANWELL HLG series, highest quality
Surface Treatment	Powder-coated, salt and chemical resistant
PCB	2.0mm aluminum with heat index 2.5
Working Temperature	-30°C to 50°C
Certifications	ATEX, UL, CUL, DLC, PSE, SAA&C-TICK, CQC, CE, ROHS, IP68

Applications

Why Razorlux for Hazardous Area Lighting

Proven Safety Engineering

Since 1999, we have specialised in industrial LED for classified sites. Our explosion-proof designs include precision-engineered flame routes to cool fleeing gases below auto-ignition temperatures – an important safety element that has been tested and validated by TÜV Rheinland.

The strengthened ADC12 aluminium enclosure is structurally sound and can handle internal pressure surges. Tempered glass lenses provide 95% light transmittance and IK08-IK10 impact resistance for use in high vibration situations such as offshore platforms and mining pits.

Component Quality Standards

· LED Chips: Bridgelux originals rated at 700mA for minimal lumen degradation

· Drivers: MEANWELL HLG series with 10kV surge protection

· Thermal Management: 2.0mm aluminum PCB prevents LED overheating across wide temperature ranges

· Surface Treatment: Powder coating provides C5-M marine-grade corrosion resistance

Manufacturing Credentials

Our Xi'an and Zhuhai facilities hold ISO9001 certification (maintained since 2001) and operate national-level research labs authorized by China's Development and Reform Commission. Over 200 patents cover LED Packaging, driver control, and housing innovations.

Explosion Proof Led Fixtures

Applications in Explosive Atmospheres

We recommend upgrading the lighting system to explosion proof led fixtures.

Oil & Gas Facilities

Refineries and offshore installations need Zone 1/Division 1 approved lighting that can handle hydrocarbon vapours and salt spray. The C5-M corrosion grade provides long-term endurance in maritime conditions and its explosion containment features meet API RP 500 classification norms.

Chemical and Pharmaceutical Plants

Fixtures must be completely sealed against the intrusion of solvent vapours and reactive atmospheres harmful >80 CRI rating means it may be used for accurate colour assessment in quality control. All internal electrical components are segregated in spark-contamination housings.

Grain Handling and Food Processing

Class II Division 1 settings containing flammable dust (grain, flour, starch) need fixtures that do not allow dust entry and keep surface temperatures below ignition values. The finned heat sink design minimises heat build-up if dust collects on outside surfaces.

Explosion Proof Led Fixtures

Underground Mining

IP68 protection prevents water ingress during shaft flooding. Wide operating temperature ranges and vibration-resistant mounting suit tunnel construction and coal mining operations. Anti-glare optics reduce eye strain during extended shifts.

Engineering Support Services

Lighting Design Assistance

We provide photometric simulations showing illumination distribution for your facility layout. Services include lux level calculations, mounting height recommendations, and zone classification review—ensuring compliance before installation.

Custom Manufacturing

Flexible production supports customization in wattage (20W-200W), color temperature (3000K-6000K), mounting types, and dimming controls (0-10V, DALI). OEM/ODM partnerships available for branded solutions.

Global Logistics

Air, rail, and sea shipping coordinated through established partners. Orders include certification documents, installation guides, and technical drawings for customs clearance. Dual operations in the US (Razorlux Technology Inc) and China ensure responsive support.

Common Questions

What's the difference between Explosion Proof and Intrinsically Safe fixtures?

Explosion Proof (Ex d) fixtures contain explosions within reinforced housings using controlled flame paths. Intrinsically Safe (Ex i) designs limit electrical energy to non-igniting levels. Our fixtures use containment methods suited for high-wattage illumination in Zone 1 and Division 1 areas.

Can waterproof IP-rated LEDs substitute for explosion-proof fixtures?

No. Standard IP65 fixtures lack explosion containment features required by safety regulations. Non-certified equipment in classified areas violates OSHA/ATEX laws and creates liability risks.

How do I choose the correct T-rating?

Match the fixture's T-rating to your hazardous substance's Auto-Ignition Temperature (AIT). For materials igniting at 200°C, select T4 fixtures (max surface temp 135°C). Contact our team for T-rating guidance based on your chemical inventory.

What maintenance is required?

Inspect gaskets quarterly for wear. Verify housing bolt torque maintains explosion-proof gap integrity. Clean lenses with non-abrasive materials. Detailed maintenance checklists are included with each order.

Do you offer emergency backup options?

Yes. Select models include explosion-proof battery chambers providing 90+ minutes of emergency lighting per NFPA 101 requirements, maintaining full hazardous area certification during backup mode.