factory overhead lighting

Factory Overhead Lighting That Actually Lasts | Razorlux Industrial LED

Cut energy costs 60-70% with factory overhead lighting built for 24/7 manufacturing.

Free lighting design + 5-year warranty included

The Real Cost of Cheap Factory Lighting

Here's what we hear from plant managers every week:

· Metal halide bulbs burning out every 6 months

· Dark spots creating safety hazards on production floors

· Maintenance crews spending 40+ hours/year on lamp changes

Factory Overhead Lighting Introduction

Model RHB-UA-200 Series Specifications:

What Makes RHB-UA-200 Different (In Plain English)

1. The Driver Lives OUTSIDE the Fixture

Why this matters: Heat kills LEDs. Period.

Most factory lights trap the power driver inside a sealed box. When your factory hits 40°C (104°F), that driver cooks itself to death.

Our Meanwell driver mounts externally. Result?

· Runs 15°C cooler than enclosed designs

· Swap a failed driver in 10 minutes (no lift required)

· Confirmed 50,000+ hour lifespan in foundries running 50°C

![External driver diagram showing heat dissipation]

2. Built for What Actually Happens in Factories

IP65 Rated – Survives pressure washing (tested to 12.5L/min spray)

50,000 Hour L70 – That's 5.7 years running 24/7

-30°C to +50°C Range – Works in freezers and near furnaces

4000V Surge Protection – Won't die when your CNC machines cycle

Where This Works (And Where It Doesn't)

Ideal For:

Automotive Plants – Vibration-resistant, no stroboscopic flicker around robotics

Food Processing – IP65 washdown-ready, no glass to shatter

Warehouses – 60° beam cuts through 40ft ceilings

Metal Fabrication – Survives welding spark splash (personal experience: still running in a Kansas City shop after 6 years)

Consider Alternatives If:

· You need explosion-proof ratings (we have ATEX options – ask us)

· Ceilings under 12 feet (linear panels work better)

· You want RGB color-changing (we're boring – just white light)

Why Razorlux Exists

We started in 2006 making power supplies for China's state electric grid. Boring work. Critical work.

When factories started asking for factory overhead lighting, we saw the problem: everyone focused on lumens-per-dollar. Nobody cared if the things actually lasted.

So we built what we'd want to buy:

· Drivers that don't overheat

· Housings you can actually service

· Real testing (our fixtures run 1000-hour burn-ins before shipping)

Today:

· 22 years ISO9001 certified (since 2001)

· 200+ patents in LED thermal management

· National Development & Reform Commission-authorized testing lab

What we don't do:

· Race to the bottom on price

· Sell through distributors (you're paying for our engineering, not middlemen)

· Pretend every fixture fits every factory

Common Questions (Honest Answers)

"How do I know 150W will match my current 400W fixtures?"

You don't – until we run the numbers.

Old metal halides waste 50%+ light inside the fixture. LEDs aim light down where you need it.

What we do: Send us your ceiling height and floor plan. We'll run a DIALux simulation showing exact foot-candle levels. Takes 24 hours. No cost.

"What if they fail after your 5-year warranty?"

Fair question. Here's our failure data:

· Years 0-5: 0.3% failure rate (warranty-covered)

· Years 6-10: ~2% failure rate (typically just driver replacement)

· Average lifespan: 8.2 years in 24/7 industrial use

"Can I dim these for daylight harvesting?"

Yes – with caveats.

· 0-10V dimming: Simple, works with most controls

· DALI: Full addressability, requires network setup

Heads up: Dimming below 30% can reduce lifespan. We recommend daylight harvesting only in zones with 4+ hours daily sunlight exposure.

Get Your Custom Lighting Plan (Free)

Here's what happens next:

1. Email us your floor plan (even a rough sketch works)

2. Tell us ceiling height + current fixtures

3. We send back:

· DIALux simulation showing light levels

· Recommended fixture layout

· Energy savings calculation

· Exact quote (usually within 24 hours)

No pressure. No sales calls. We're engineers first.

Contact our factory overhead lighting's team: sam@razorlux.com

Visit: Xi'an, China (appointments welcome)

Shipping & Warranty

· Global shipping (FOB Xi'an or DDP available)

· Lead time: 15-25 days (stock configs ship in 5 days)

· 5-year warranty (driver + LED modules)

· 30-day returns on sample orders