Floodlight Mast

Floodlight Mast – 500W High Power LED Lighting for Industrial & Infrastructure Applications

Xi'an Razorlux's Floodlight Mast systems deliver 65,000 lumens with 130LM/W efficiency, designed for ports, highways, mining sites, and airports. With IP67 protection, marine-grade stainless steel construction, and operation range from -40°C to +50°C, our 500W lighting solution handles the harshest environments. Backed by 25 years of power supply engineering and 200+ patents in LED technology.

Floodlight Mast Specifications

Why Razorlux Floodlight Mast Systems?

Built for Extreme Conditions

Most lighting systems can't handle the problems that come up with industrial and infrastructure lights. Our floodlight masts have three very important benefits:

Corrosion Resistance That Lasts

Marine-grade stainless steel brackets with a C5M rating can handle chemicals used in industry and salt spray from the coast. Real-life installations at container terminals show that the structures don't break down after 8 years or more of continuous use.

Thermal Management Under Load

A patented heat absorption design keeps the temperature at the LED junction below 85°C, even when the temperature outside is 50°C. This makes it last longer than 50,000 hours (the L70 norm) and stops early failure that often happens in high-power systems.

Universal Power Compatibility

AC90-305V and DC127-431V input range adapts to unstable grid conditions and renewable energy systems. Mining sites using solar-battery setups report seamless integration without voltage regulation issues.

Precision Light Distribution

Seven beam angle options (15° to 140°x60°) allow site-specific configurations:

· Narrow beam (15°-30°): Perimeter security, crane operation zones

· Medium beam (40°-60°): Loading docks, parking areas

· Wide beam (120°-140°x60°): Highway interchanges, sports complexes

Color temperature selection from 2700K to 6500K ensures optimal visibility. Port operators prefer 5000K for cargo inspection accuracy, while airport aprons require 4000K for ground crew safety compliance.

Application Scenarios

Port & Terminal Operations

Container terminals require uniform illumination across 300+ meter stacking yards. Our installations at Southeast Asian ports use 30° beam angles on 25-meter masts, achieving 50 lux average with 85% uniformity ratio.

Wide voltage input prevents lighting disruption during crane startup surges that fluctuate grid supply by 15-20%.

Highway Infrastructure

Toll plazas and interchange ramps need glare-free visibility. Multiple beam angle combinations create layered lighting: 40° for main lanes, 60° for merging zones, 140°x60° for plaza canopies.

The 5-year warranty with modular LED design reduces maintenance lane closures by 60% compared to traditional HID systems.

Mining & Heavy Industry

Open-pit mines and processing plants expose lighting to vibration, dust, and temperature extremes. IP67 sealing prevents particulate ingress, while DC voltage compatibility works with off-grid solar arrays.

Operating range down to -40°C supports Arctic mining operations without performance degradation.

Airport Ground Operations

Aviation authorities require specific lighting standards. Our systems meet:

· FAA AC 150/5345-53 (airport lighting equipment)

· ICAO Annex 14 (aerodrome design)

· CRI>75 for accurate aircraft livery and marking identification

UL and DLC certifications streamline approval processes for North American airports.

Sports & Recreation Facilities

Stadium parking and practice fields benefit from energy efficiency. A 40,000 sq meter parking lot requires 24 units (30° beam, 20m height) for 20 lux average, consuming 12kW versus 18kW for equivalent metal halide systems.

Flexible color temperature allows 4000K for functional areas, 3000K for hospitality zones.

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Frequently Asked Questions

What mounting height works best for this floodlight?

Optimal range is 15-30 meters depending on beam angle. We provide complimentary photometric layouts with lux plots and uniformity calculations for your specific site dimensions.

Can these operate on solar power systems?

Yes. The DC127-431V input accepts most MPPT controller outputs. For sizing assistance, share your location coordinates and required operating hours—we'll calculate panel and battery requirements.

How does warranty service work internationally?

We ship replacement components via DHL/FedEx with 3-5 day delivery to most regions. Technical support responds within 12 hours across time zones. LED modules and drivers are field-replaceable without returning entire units.

Do you provide dimming control?

0-10V analog and DALI digital dimming available as customization. Specify control protocol when requesting quotations.

How long do the LED modules actually last?

L70 (70% lumen maintenance) exceeds 50,000 hours under rated conditions. Real-world lifespan varies with ambient temperature and duty cycle. Thermal management is critical—our designs keep junction temperature 15-20°C below industry average.

What differentiates your brackets from standard stainless steel?

C5M corrosion rating represents the highest atmospheric corrosivity category (extreme marine/industrial). Standard stainless steel is typically C3-C4. Material testing shows 8x longer lifespan in coastal installations.

Contact Us

For technical specifications, project consultation, or quotation requests:

Email our Floodlight Mast's team at: sam@razorlux.com